Beverage Packaging Solutions: Chilled Logistics and Retail Appeal

The Beverage Packaging Challenge

The Beverages sector demands packaging that meets stringent requirements for chilled supply chains, structural integrity in humid environments, and high-impact retail merchandising. Packaging must not only prevent breakage of glass or leakage from cans but also manage condensation and showcase the product effectively at the point of sale.

We engineer specific solutions for beer, spirits, juices, and soft drinks that guarantee safe transit, preserve the integrity of the primary packaging, and maximize brand visibility in crowded retail aisles

Key Solutions for Beverage Brands

Our expertise focuses on balancing compliance, protection, and premium shelf aesthetics for both single-unit sales and multi-pack carriers

Chilled Distribution

“Beverage packaging faces condensation, temperature swings, and heavy weight stress throughout logistics.

Wet-Strength Corrugated: Utilising specialized board grades designed to maintain structural integrity and prevent collapse even when exposed to high humidity and condensation in chilled environments.
Precision Bottle Fitments: Custom corrugated inserts engineered to lock glass or aluminium containers securely into place, minimizing movement and eliminating the risk of bottle-on-bottle impact breakage.
Leak Containment: Designing primary shippers (outer boxes) with minimal ventilation and robust sealing to contain minor leaks or condensation, protecting surrounding cargo.

Retail Display and Multi-Packing

The packaging must perform both structurally (holding weight) and aesthetically (attracting customers).

Multi-Pack Carriers: Structural cardboard carriers for 4-, 6-, or 8-packs designed for easy customer carry and high-impact printing, often featuring robust handles.
Window Cartons and Sleeves: Folding cartons with clear film windows or sleeves that partially showcase the product (e.g., craft beer labels or premium spirits bottles) while providing protection.
Shelf-Ready Packaging (SRP) Trays: Corrugated trays designed for fast in-store stocking, allowing the product to move straight from the delivery pallet to the shelf with minimal effort.

Premium Aesthetics and Unboxing

For high-end spirits, wines, and artisanal drinks, the packaging must convey luxury and brand narrative.

Luxury Rigid Boxes (Spirits/Wine): Non-collapsible, magnetic-closure boxes with custom velvet or satin linings for flagship products, offering maximum perceived value.
High-Gloss & Spot UV Finishes: Applying advanced finishes to multi-packs and cartons to make branding 'pop' under store lighting, resisting scuffing during handling.
Single-Unit Bottle Cartons: Tall, structural folding cartons designed specifically to protect and present expensive single bottles, often incorporating custom die-cut windows or embossing.

Solutions Showcase: Bottles, Cans, and Carriers

Chilled Protection & Structure

Wet-Strength Corrugated Shippers: Heavy-duty outer boxes built with moisture-resistant board to safely manage large volume and weight, particularly in refrigerated transport.

Key Benefit: Guaranteed structural integrity in humid or chilled supply chains.

Corrugated Bottle Fitments: Internal corrugated pads and cells that secure individual bottles/cans, preventing contact and absorbing shock.

Key Benefit: Eliminates bottle-to-bottle breakage during transit.

Retail-Ready Display Trays: Open corrugated trays with high-quality printing, ready to be placed directly on the refrigerated shelf.

Key Benefit: Reduces store labour and maximises cold shelf visibility.

Presentation & Consumer Appeal

Multi-Pack Carriers (Basket Style): Lightweight folding carton carriers with integrated handles for consumer convenience.

Key Benefit: High brand visibility and easy consumer transport.

Luxury Rigid Presentation Boxes: Non-collapsible, premium presentation for special edition spirits or wine.

Key Benefit: Ultimate luxury perception and gift appeal.

Single-Unit Presentation Cartons: Custom-sized folding cartons for individual cans or bottles, often featuring windows or unique shapes.

Key Benefit: Protects primary label and enhances shelf differentiation.

Corrugated Protection

Heavy-Duty Shippers

Large, sturdy boxes with reinforced flaps and handles, designed to protect multi-component or heavy flat-pack items.

Key Benefit: Engineered to withstand freight and high stacking loads.

Export Grade Shippers

Large, sturdy boxes with strengthened fluting and heavy weight liners and handles, designed to protect air and sea container shipments

Key Benefit: Engineered for rigorous Export conditions to reduce Burst and Crush

Specialised Component Fitments

Interior locking inserts, partitions, and layers made from corrugated board to secure multiple small, fragile parts.

Key Benefit: Eliminates product rattle and transit damage.

Optimise Your Drinks Packaging: Design & Shelf Appeal

Getting the right packaging goes beyond dimensions—it’s about food safety, capturing shelf attention, and ensuring integrity across the supply chain.

We are experts in combining high-level Design & Branding with technical precision, helping you optimize for:

Shelf & Brand Appeal: The right finish transforms packaging from functional to captivating, ensuring your product stands out in chilled cabinets or on crowded aisles.
Protection & Integrity: Eliminate common errors that compromise hygiene or risk product damage, ensuring the exact certified board and material grade is used for cold storage or transit.
Sustainability & Compliance: Ensure your materials meet critical food-contact safety standards ..and regulatory targets while maintaining premium presentation.

How Can We Help You Today?

Select an option below to begin your consultation or request technical specifications.